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Old Dogs, Engineers, and Rubik’s Cubes
The adage that “You can’t teach an old dog new tricks” has been taken to task probably ever since it was first uttered. ThomasNet.com turned that whole idea on its ear with the newest round of upgrades to its website in 2014. In essence, instead of trying to teach old dogs (in this case seasoned…
Workflow-Specific Configurations for Helios NanoLab G3 Microscope
(ASM International: Materials Park, OH) — Hillsboro, Oregon-based FEI Co. has released the third generation of its Helios NanoLab DualBeam FIB/SEM microscope, which provides unmatched image contrast and resolution. The new Helios comes in two different workflow-specific configurations for…
How to Use a Bias Study
Assuming there are still questions about the suitability of a gauge for a particular application after a gauge repeatability and reproducibility (GR&R) study, Measurement Systems Analysis, 4th Edition (MSA-4), published by AIAG in 2010, recommends using an additional study in the calibration…
Eliminate the Need for Heroics
Any leader or skilled improvement professional knows that metrics are necessary to define what success looks like, to measure progress toward a defined target, and to assess performance against defined standards. Metrics also serve as a powerful way to demonstrate improvement success to people who…
Two Paths to Lean Leadership
There are only two paths to lean leadership that people can take. One path, based on traditional human resource development models, nearly always results in failure. The second path nearly always results in success, but precious few leaders are willing to take this one. The following image…
Estimation Requires Attention
Last month I was conducting a series of Boardwalks with a large company in Australia. The people in the company had an amazing array of kanban and other visual controls guiding their software development. Most important to me, they had achieved a culture not of continuous improvement, but of deep…
New NIST Research Center Helps the Auto Industry ‘Lighten Up’
At the new NIST Center for Automotive Lightweighting (NCAL), workloads are fraught with stress and strain—all to help the auto industry take a heavy load off future cars and light trucks. To meet proposed federal fuel-efficiency standards—54.5 miles per gallon by 2025, or nearly double today’s…
Get Those Monkeys Off Your Desk
Leaders, especially superlative ones, are achievers. They get things done. Typically, they are hands-on, roll-up-the-sleeves types who attack life and its opportunities head on. It's that sort of attitude, a tenacious, never-say-die pursuit of achievement, that contributes to success. Superlative…
Noted Quality Management Authority Michael J. Cleary Dies at Age 75
Michael J. Cleary, Ph.D., founder and president of PQ Systems Inc. and a professor emeritus at Wright State University in Dayton, Ohio, died suddenly on September 10, 2014. Cleary was born June 3, 1939, in Dumont, New Jersey. He was a graduate of Norwich University and was commissioned as a second…
Top 10 Signs Top Management Doesn’t Get 5S
The 5S System is one of the most powerful activities of lean manufacturing. Focusing on simplifying the work environment, reducing waste, and improving quality and safety, this strategy is a topic of much discussion. Unfortunately, many of those discussing 5S don't really "get" 5S. Including many…
Statistical Stratification With Count Data, Part 1
My last column, “Dealing With Count Data and Variation,” showed how a matrix presentation of stratified count data could be quite effective as a common-cause strategy. I’ll use this column to review some key concepts of count data as well as to demonstrate the first of two common statistical…
The Underlying Philosophy of TRIZ
An important concept within TRIZ is that someone, somewhere, has already solved your current problem. In other words, they have “been there, done that.” Or course, the problem has to be clearly stated, in a generic sense, to enable the recognition of existing valid solutions. TRIZ is not alone in…
What Takes So Long?
Unless you’ve been hiding under a rock for the last two years, you can’t help to have noticed that the ISO 9001 standard is in the middle of its revision process. Seems like people have been talking about this revision for ages. And, it’s not even a whole new standard. They’re not starting from…
QMS Essentials, Part 5
This is the fifth installment of our six-part series on common business challenges and the quality management system (QMS) tools that can help alleviate them. Here we’ll focus on the supplier management tool and why it is beneficial for both stakeholder and supplier. The challenge: No visibility…
Focus on Flow
The lean community continues to face a problem that hurts efforts to advance progressive lean management: It is the great difficulty in clearly separating and effectively communicating the difference between real lean and fake lean, i.e., lean management done right vs. lean management done wrong…
SAE Seeks Aerospace Engineers for Additive Manufacturing Standards Committee
(SAE: Warrendale, PA) -- Recognizing that additive manufacturing is an emerging technology within the aerospace industry, SAE International is seeking additional participants for its task group which is discussing standardization approaches for process-dependent metallic materials. The SAE…
Infor Factory Track Launched
(Infor: New York) -- Infor, developer and provider of business application software has released Infor Factory Track, a comprehensive manufacturing process automation solution that helps manufacturers synchronize their enterprise plans with plant activities, bridging the gap from idea to execution…
Seven Perspectives that Pollute Customers and Culture
Are you losing customers? Is your employee morale low? Is your management focused on the wrong things? Customers come into contact with your culture daily. Culture is shaped by your organization’s perspective on work and how best to do work. Your organizational performance is the result of the…
ISO 13485 Certification for Temporary Labor and Staffing Services
Medical device manufacturers are facing mounting pressure to better manage the quality of their supply chain. One approach they’ve taken to improve risk management and increase efficiency is to partner with suppliers who are ISO 13485 certified. ISO 13485 is an internationally recognized quality…
Optical Microscope Technique Confirmed as Valid Nano-Measurement Tool
Recent experiments have confirmed that a technique developed several years ago at the National Institute of Standards and Technology (NIST) can enable optical microscopes to measure the 3D shape of objects at nanometer-scale resolution—far below the normal resolution limit for optical microscopy (…
It’s Time to Focus on Stratovation
I have always been fascinated by new words. A few years ago Larry Potterfield, the Founder and CEO of Baldrige Award recipient MidwayUSA, shared one of his “words”: voluntold. “Voluntold” is helping people understand the wisdom of doing something that Larry thinks is good for the company (and them…
It’s a Dynamic World
Crash-test dummies, yarn-spinning machines, and steel girders in bridges. What do they have in common? Look inside them all and you find transducers, devices that measure the forces that push, pull, weigh upon, and slam into them. But transducers also have something in common: Until recently, it…
Healthcare Consolidation and Black Swans
I am concerned about the rush to consolidation we are seeing in the hospital industry. It seems all too tidy and easy, and if there is anything I have learned from my 30+ years in clinical medicine, it is that nothing in healthcare is easy.  Larger hospitals began acquiring smaller hospitals in…
Five-Axis Machining Without a Five-Axis Machine
(KME: Orange, CA) -- KME CNC is offering a revolutionary way to utilize five-axis positioning on virtually any machine. All that is required is one M-Code, no matter how many indexers are involved. The harmonic drive technology employed allows a ±5 arc seconds of repeatability as well as a …
Coordinate Metrology Systems Conference Makes History in Charleston, SC
(CMSC: Weatherford, TX) -- The Coordinate Metrology Systems Conference (CMSC) made history this summer in Charleston, SC. Celebrating its 30th anniversary, the premier event for portable 3D measurement professionals attracted metrologists from around the world, including a record-breaking number…

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