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Attribute Gauge Uncertainty, Part 1
I’ve written a lot about how to evaluate the uncertainty measurements. My articles have ranged from basic introductions to metrology and uncertainty budgets, to more advanced topics such as sensitivity coefficients and Monte Carlo simulation. To date, all of the examples I’ve used have been for…
Starrett to Highlight Steps of Making a Micrometer on Manufacturing Day
(The L.S Starrett Company: Athol, MA) -- The L.S. Starrett Company has announced it will open its doors again this year to welcome students and schools, state representatives, and the community to participate in its third annual Manufacturing Day on Fri., Oct. 4, 2019, from 10 a.m.–2 p.m. at…
What Climbing Expeditions Tell Us About Teamwork
In principle, the mountaineer’s work is simple: “To win the game he has first to reach the mountain’s summit,” said George Mallory, who took part in Britain’s first three attempts on Everest during the 1920s. “But, further, he has to descend in safety.” The tension between these two goals—…
How to Discover Innovative Opportunities
In a previous column (“Why Innovate? To Make Money, of Course!”), I wrote that in order to make money from innovation, you need to find a good problem to solve. I suggested that a good way to find such a problem is to look at some of your daily tasks and identify the ones you detest. I then…
Where Ohno and VUT Intersect
One of my favorite equations from Factory Physics, by Wallace Hopp and Mark Spearman (Waveland Press, third edition, 2011) is Kingman’s formula, usually represented as “VUT.” The VUT equation is named after Sir John Kingman, a British mathematician: The first factor represents variability and is…
Worker-Protection Laws Aren’t Ready for an Automated Future
Science fiction has long imagined a future in which humans constantly interact with robots and intelligent machines. This future is already happening in warehouses and manufacturing businesses. Other workers use virtual or augmented reality as part of their employment training, to assist them in…
The Start of the Journey Is the Destination
More often than not, an effective implementation of operator-led visuality produces a 15- to 30-percent increase in productivity on the cell or departmental level, beginning with the implementation of the “visual where” (or, as our trainers like to call it, 5S on steroids). But that effectiveness…
Functional Safety, Automotive SPICE, and Cybersecurity in New-Product Development
Organizations in the automotive and related industries such as steel, plastics, and semiconductors have been heavily influenced by automotive industry standards and practices like IATF 16949, advanced product quality planning (APQP), failure mode and effects analysis (FMEA), and production parts…
How Purchasing Departments Should Operate Abroad
Ask any manager at a large organization why the purchasing department matters, and the first factor he will mention will probably be costs. But cost control, though a core competency, is far from the only way purchasing affects firm performance.Every contract signed with a supplier represents a…
Accountability or Authority?
Reflecting on Douglas McGregor’s X and Y theories of human motivation, Shigeo Shingo took the position that each of us by nature has a dual tendency: sometimes lazy and self-interested, and other times motivated and generous. Which of these behaviors dominates is directly related to the environment…
Leading a Data Science Team
I felt compelled to write my first-ever article following a conversation I was part of on LinkedIn recently. To cut a long story short, I commented on a post that was berating data science leaders who don’t have a data science background. I didn’t agree with the perspective that only data…
Managing for Continuous Improvement
Continuous improvement is generally considered to be a journey in pursuit of perfection and is regularly associated with the concept of lean manufacturing. In early 1990, reflecting on the Toyota Production System, the National Institute of Standards and Technology Manufacturing Extension…
Getting It Ripe
This story was originally published by Knowable Magazine. If you’re lucky, you’ve tasted a perfectly ripe fruit—a sublime peach, perhaps, or a buttery avocado. But odds are most of the fruit you’ve eaten tastes more like wet cardboard. Although plant breeders have mastered growing large, perfect-…
Getting It Ripe
This story was originally published by Knowable Magazine. If you’re lucky, you’ve tasted a perfectly ripe fruit—a sublime peach, perhaps, or a buttery avocado. But odds are most of the fruit you’ve eaten tastes more like wet cardboard. Although plant breeders have mastered growing large, perfect-…
Conference Board: Job Satisfaction Climbs to Highest Level in More Than Two Decades
(Conference Board: New York) -- A nationwide survey reveals that Americans are feeling better about their jobs than they have in years, according to a recent poll conducted by the Conference Board. The survey shows that about 54 percent of U.S. workers are satisfied with their employment.…
Tier 1 Aerospace Supplier Uses FARO Solutions to Grow Business
For more than 50 years, Tri-State Plastics has been honing its skills in thermoforming, CNC machining, die cutting, assembly, and fabricating plastic parts for government and military applications. A restructuring of company ownership saw the organization pivot toward the lucrative but challenging…
‘MacGyver’-Like Robot Can Build Its Own Tools by Assessing Form, Function of Supplies
Using a novel capability to reason about shape, function, and attachment of unrelated parts, researchers have for the first time successfully trained an intelligent agent to create basic tools by combining objects. The breakthrough comes from Georgia Tech’s Robot Autonomy and Interactive Learning…
When Is Cool Office Design More Than Window Dressing?
Flying sharks, waterfalls in the lobby, in-house top chefs, and dogs in the workplace. These are just a few tangible examples of experience design reimagining organizations beyond the traditional scope of organization design. Organization design is concerned with how to shape interactions among…
When Is Cool Office Design More Than Window Dressing?
Flying sharks, waterfalls in the lobby, in-house top chefs, and dogs in the workplace. These are just a few tangible examples of experience design reimagining organizations beyond the traditional scope of organization design. Organization design is concerned with how to shape interactions among…
Starrett Expands Hardness Testing Line
(Starrett: Athol, MA) -- The L.S. Starrett Co., a leading global manufacturer of precision measuring tools and gages, metrology systems, and more, has significantly expanded its line of Benchtop Hardness Testers, adding seven Rockwell systems, eight Vickers systems and one Brinell system, a total…
Industrial and Quality Control Inspection: One Software to Rule Them All
The pressure of global commerce has forced manufacturers to provide higher quality products at lower prices. Investing wisely in industrial inspection solutions has never been more crucial. Quality control, once perceived as a cost-center, has matured into a tool to improve profit margins. “…
Are You a Role-Model Leader?
What are the key attributes and behaviors for a role model, visionary leader? About six years ago, a task force of Baldrige-community senior executives under the leadership of Kathy Herald-Marlowe was charged with drafting a set of senior leader attributes and behaviors consistent with the Baldrige…
How Do Hospitals Know What to Do When Hurricanes Approach?
We all expect hospitals to be open and operating when we need them, but extreme weather events like hurricanes are a strain on resources and pose significant challenges for hospitals. Closing a hospital is an extreme action, but several hospitals in Florida, Georgia, and South Carolina did just…
Are you Prepared for an Active Shooter Situation?
Workplace safety is a complex issue, addressing everything from rules for operating heavy machinery to guidelines for respecting your fellow employees. For many of these issues we, as a business community, have developed and applied a variety of best practices and global standards—such as ISO 45001…
How to Use Gamification Principles to Boost Audit Participation
When Deloitte wanted to get people excited about employee training, the company decided to adopt a gamification strategy for its online training portal. Using elements like achievement badges, missions, and leaderboards, they achieved a 37-percent increase in participation. And when Ford Canada…

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