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Air Conditioner ‘Evolves’ in Novel NIST Study
NIST
Played out on a computer over hundreds of generations, a survival-of-the-fittest programming method adapted by National Institute of Standards and Technology (NIST) researchers has spawned, of all things, the design for a more efficient rooftop air-conditioning system. The evolutionary tack…
Give ’Em What They Want, Not What They Think They Want
Ryan E. Day
‘This 3/8-in. corded drill/driver features a 4.5-amp motor that offers up to 1,500 rpm for powerful drilling and driving in a variety of materials. The variable-speed trigger helps you match the speed to the application, while the lock-on feature enables continuous drilling and helps to reduce…
Analytics, Analysts, and ‘Purple People’
Technics Publications
(Technics Publications: Bradley Beach, NJ) -- Imagine spending a day with top analytical leaders and asking any question you want. In The Secrets of Analytical Leaders (Technics Publications, 2012), Wayne Eckerson illustrates analytical best practices by weaving his perspective with commentary…
Breaking Badly
Stacey Jarrett Wagner
In March 2013, a Manufacturing Leadership Council survey was conducted by Frost & Sullivan with 226 manufacturers. The survey’s intent was to understand manufacturers’ current workforce strategies, ask about future strategies, and observe key trends. Specifically, the authors wanted to know…
NIST Ytterbium Atomic Clocks Set Record for Stability
NIST
A pair of experimental atomic clocks based on ytterbium atoms at the National Institute of Standards and Technology (NIST) has set a new record for stability. The clocks act like 21st-century pendulums or metronomes that could swing back and forth with perfect timing for a period comparable to the…
Quartile Analysis for Process Improvement
Bruno Scibilia
The value of analyzing data is well established in industries like manufacturing and mining, but data-driven process and quality improvement is increasingly being adopted in service industries such as retail sales and healthcare, as well. Here I'll discuss how a simple data analysis may be used to…
Wanted: America’s Entrepreneurial Freaks of Nature
Jim Clifton
Some of the smartest people I know often tell me, “Businesses aren’t going to start growing again until consumer demand comes back.” Really? So we should just sit around and wait until economic growth magically returns? Growth doesn’t just happen, and it’s not necessarily driven by demand. Growth…
Baldrige Challenge: Take the Performance Self-Assessment
Christine Schaefer
Let’s say your organization has already begun using a Baldrige-based approach to self-assessment. For example, your senior leaders have completed the organizational profile, reviewed the guidelines that make up the scoring system of the Criteria for Performance Excellence, and developed responses…
How Technology Trends Are Influencing Enterprise Quality Systems
Judy Fainor
Editor’s note: Judy Fainor will be a guest on Quality Digest Live this Friday, Sept. 20, 2013, at 11 a.m. Pacific/2 p.m. Eastern. Fainor will also present a webinar on this topic on Tuesday, September 24, at 11 a.m. Pacific/2 p.m. Eastern time. Register here.. As the chief architect for Sparta…
3D Mapping in Real Time, Without the Drift
MIT News
Computer scientists at MIT and the National University of Ireland (NUI) at Maynooth have developed a mapping algorithm that creates dense, highly detailed 3D maps of indoor and outdoor environments in real time. The researchers tested their algorithm on videos taken with a low-cost Kinect camera…
Enhance Product Safety to Survive the Changing Marketplace
Joan Mattson, Keri Dawson
Increasing product recalls, regulatory fines, and penalties have made product-safety compliance a top priority for many manufacturers. The Consumer Product Safety Improvement Act (CPSIA) and other global and regional product-quality regulations have subjected consumer-product companies to…
Quality Digest’s 2013 Reader Survey
Mike Richman
We are data-driven animals, and by “we” I mean all human beings, not just quality professionals. It starts from the moment we are born. The brains of babies are wired for exploration, surprise, inspection, analysis, and synthesis. The interpretation and use of conceptual information is what sets…
Encouraging STEM Careers Among High School Teens
Scandia National Labratories
Sandia National Laboratories in California recently presented its annual Math and Science Awards to 22 young women from area high schools. The event celebrates the academic accomplishments of the recipients and their great potential as they prepare for the next phase of their lives. “Science,…
Customers Satisfaction Slides As Automakers Scramble to Meet Demand
American Customer Satisfaction Index ACSI
(ACSI: Ann Arbor, MI) -- Automakers are not pleasing customers as much as they did a year ago, although pent-up demand is pushing strong sales, according to a recent report by the American Customer Satisfaction Index (ACSI). Customer satisfaction with automobiles and light vehicles declines 1.2…
Improve, Redesign, or Walk Away
Alan Nicol
There seems to be doubt about the real potential of process improvement methods. This is a repeated theme in blog comments, emailed questions, and discussions about various process and business improvement methodologies. Can we really improve processes to an optimal level, or can a process only be…
Variation Amplification: Even a 3-Year-Old Understands It
Joel Smith
This weekend my 3-year-old son and I were playing with his marble run set, and he said to me, “The marbles start together, but they don’t finish together!” It dawned on me that the phenomenon he was observing seems so obvious in the context of a marble run, and yet many practitioners fail to see…
Next-Generation Strategy
NIST
The manufacturing workforce—so critical to manufacturing innovation—is the basic, yet decisive, building block for successfully implementing next-generation strategies. If manufacturers are to engineer innovation in their businesses, workforce-development investments must evolve from a one-off…
Bringing the Law to the Factory
MIT News
Although factory labor rules are notoriously hard to enforce, a new study shows how some inspectors are able to uphold workplace standards. The recent factory collapse in Bangladesh has renewed attention to the global issue of workplace standards. In many countries, similar problems have arisen…
Leadership by Welch, Immelt—and Layer
Kevin Meyer
Regular readers know I’m not a big fan of Jack Welch, to put it mildly. My opinion is shared by many in the lean world, at least those who recognize that the second, oft-forgotten, pillar of lean is “respect for people”—a concept diametrically opposed to Welch's “leadership” methods. Unfortunately…
Five Obstacles to Managing a Pharmaceutical Quality System, Part 3
The QA Pharm
Editor’s note: This is the third in a five-part series exploring issues that affect management’s ability to detect the warning signals of current good manufacturing practice (cGMP) compliance problems in the pharmaceutical industry. In part one of this series, we considered the management…
Medical Device Recalls Reach Five-Quarter High
Stericycle Inc.
According to the quarterly ExpertRECALL Index, 48 percent of all medical device recalls reported during the second quarter of 2013 had both U.S. and international components. In addition, the number of device recalls increased 30 percent from the last quarter, resulting in the highest number of…
Faster Modeling Accelerates Powerwing Redesign
Siemens PLM Software
In only eight years, Razor USA LLC has grown from an upstart company with a single product (the original Razor kick scooter) to an established earner with a lineup of more than 30 human- and electric-powered toys. The company’s successful diversification can be seen in its revenues. Sales in 2001…
The Great Double Stuf Controversy
William Fetter
The Internet was abuzz recently about the revelation that according to a high-school class experiment, Oreo Double Stuf cookies are, in fact, not double stuffed but only 1.86 percent stuffed. The original blog post by the math teacher was actually made on March 3, 2013, but not discovered as “news…
The Dirt on Ford’s 3D Dirt-Detection Technology
Ford Motor Co.
(Ford Motor Co.: Dearborn, MI) -- The new F-Series trucks are the latest vehicles to benefit from Ford Motor Co.’s new dirt-detection technology to ensure optimal paint and surface quality. The system uses high-resolution cameras and reflected light to digitally identify surface imperfections finer…
Asleep at the Wheel
Umberto Tunesi
Stone Age men, so the story goes, got the wheel inspiration by observing trees rolling downhill. So they sliced trees and fit the rounds they got to their sleds, to move them faster and with less effort. In so doing, they also invented carts while expediting transportation. But friction’s thermal…

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