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Printing a Home: The Case for Contour Crafting

Evolving technology could soon fabricate a two-story structure in a day

Thu, 01/19/2012 - 14:19
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It can take anywhere from six weeks to six months to build a 2,800-square-foot, two-story house in the United States, mostly because human beings do all the work. Within the next five years, chances are that 3-D printing (also known by the less catchy but more inclusive term additive manufacturing) will have become so advanced that we will be able to upload design specifications to a massive robot, press print, and watch as it spits out a concrete house in less than a day. Plenty of humans will be there, but just to ogle.

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Minimizing the time and cost that goes into creating shelters will enable aid workers to address the needs of people in desperate situations. This, at least, is what Behrokh Khoshnevis, a professor of engineering and director of the Center for Rapid Automated Fabrication Technologies, or CRAFT, at the University of Southern California, hopes will come of his inventions.

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Comments

Submitted by Tom Hopper on Wed, 01/25/2012 - 05:47

Recapitulating History?

It seems to me that I've seen this same idea before...there is a film clip that I remember from the 1950s or early '60s lauding the advantages of automated fabrication of concrete housing. I even remember a large rig similar to that pictured here, using some sort of cast-in-place technology with heavy automation.

I wish that I could find a link to that old clip; it would be interesting to compare to this new technology to the old one.

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Submitted by Larry Dahl on Thu, 01/26/2012 - 15:40

Printing a Home

In regards to it's use to provide housing following natural disasters (Haiti was mentioned), how will this structure, made of unreinforced concrete, withstand the next earthquake?

Larry

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Submitted by Melitota on Fri, 01/27/2012 - 13:46

Printing a home with reinforcement

Why couldn't reinforcement be added as part of the "printing" process.  Automated concrete pipe plants draw wire to the correct gauge, automatically size and weld the reinforcement cages, place them in the "forms", place the concrete and move the finished product to the loading dock.  Rather than trying to scale up a miniature "3-d printer", it might be more helpful to go to an actual automated production plant to see how real concrete products are made; and then, figure out how to adapt a universal production controller to existing methods.  It would save a lot of reinventing the wheel, and, would result in a much better quality concrete product.

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