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Content by Akhilesh Gulati
Why Should Quality Stop at the Factory Gate?The next quality frontier: Improving promises
Wed, 07/15/2026 - 12:02
During a recent visit to a brewery in Dublin, I was stopped by one statement displayed on the tour: “The quality of our advertising must be equal to the quality of our beer.” It was intended as branding. But it pointed to something most…
The Problem Isn’t the ProblemHow TRIZ helps quality professionals rethink trade-offs and contradictions
Mon, 06/08/2026 - 12:03
The hardest problems are often not the ones we fail to understand. They’re the ones that resist every reasonable attempt to solve them. We improve quality, but slow production. We add control, but lose flexibility. We simplify one part of a process…
Beyond the PlateauWhen trade-offs define the limits of improvement
Mon, 05/04/2026 - 12:03
On a recent gemba walk, everything looked right. Large digital dashboards lined the production floor, displaying real-time updates on throughput, quality, downtime, and schedule adherence. Metrics were green, trends were stable, and performance was…
When Lean Isn’t EnoughA journey through bottlenecks, contradictions, and breakthroughs
Thu, 04/16/2026 - 12:03
On an assembly line for household appliances, 10 operators assembled motors for downstream production. Demand was high, but output consistently fell short—and many motors failed final inspection, requiring weekend overtime to catch up. Managers…
Bottlenecks That Aren’t Really BottlenecksWhy healthcare’s most visible constraints are symptoms, not causes
Mon, 03/02/2026 - 12:03
A few months ago, during separate visits to an emergency department and an urgent care center, I experienced what many patients and clinicians now consider routine: long waits, crowded spaces, and visible strain on staff. It raised a familiar…
When Infrastructure Problems Become Energy AssetsA TRIZ perspective on heat-waste reuse
Mon, 02/23/2026 - 12:03
In the world of quality and lean, waste is the enemy. We hunt for it in cycle times, inventory buffers, and defects. But occasionally we encounter a form of waste so massive and literal that we fail to see it as a resource. A recent redevelopment…
Stop Solving the Wrong ProblemsTake a good hard look in the organizational mirror
Thu, 12/11/2025 - 12:03
I’ve had this conversation countless times—sometimes with a frustrated client, often with a colleague, and occasionally with my own reflection. We hear familiar calls for help:• “We need better communication.”• “People need to collaborate more.”• “…
Rethinking MeritocracyLeveraging QFD and TRIZ to make talent management more fair
Thu, 11/13/2025 - 12:03
Meritocracy—the idea that individuals should advance based on their talent and hard work—appeals to our sense of fairness. However, despite its noble intentions, meritocracy often fails in practice. Emilio J. Castilla’s The Meritocracy Paradox (…
Quality Leaders as Change LeadersA call to action
Tue, 10/07/2025 - 12:02
Quality initiatives rarely fail because of bad tools. They fail because people don’t adopt them. Organizations spend months mapping processes, running kaizen events, or documenting corrective actions, only to watch the improvements unravel when…
Analytic Hierarchy Process: The Art of Choosing Projects Wisely From <em>Rashomon</em> to resolution
Mon, 09/22/2025 - 12:03
Organizations often face a familiar dilemma: It’s not a shortage of good ideas, but a struggle to decide which one to pursue first. During project prioritization meetings, leaders are likely to present a wide range of perspectives. The finance team…

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