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Technique Makes Complex 3D-Printed Parts More Reliable

New research enables computer designs to account for the limitations of 3D printers

Zach Winn
Wed, 10/22/2025 - 12:01
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(MIT: Cambridge, MA) -- People are increasingly turning to software to design complex material structures like airplane wings and medical implants. But as design models become more capable, our fabrication techniques haven’t kept up. Even 3D printers struggle to reliably produce the precise designs created by algorithms. The problem has led to a disconnect between the ways a material is expected to perform and how it actually works.

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Now, MIT researchers have created a way for models to account for 3D printing’s limitations during the design process. In experiments, they showed their approach could be used to make materials that perform much more closely to the way they’re intended to.

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