The plant manager’s day started perfectly. The production schedule was optimized, the teams were aligned, and the shift was running smoothly. Then, a critical pump on Line 3 failed. The floor supervisor tried to radio for maintenance, but his call dropped in the plant’s notorious dead zone. By the time he ran across the facility to find someone, a minor issue had cascaded into a full-blown shutdown, derailing the day’s targets and plunging the entire team into a reactive fire drill.
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This scenario is painfully familiar to anyone in operations. While industry leaders talk about a future driven by artificial intelligence, the reality on the ground is that most digital transformation efforts are undermined by a much simpler problem: The foundational technology on the factory floor isn’t reliable enough to trust.
Before we can build smart factories, we must first build on a foundation of rock-solid, dependable tools. The path to realizing the true potential of “blue collar AI” begins not with complex algorithms but with an unwavering commitment to infrastructure, a philosophy of human augmentation, and a smarter way to listen to the heartbeat of your operation.
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