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Rare Crystal Shape Found to Increase the Strength of 3D-Printed Metal

NIST researchers have found special atomic patterns called quasicrystals in 3D-printed aluminum alloys

NIST
Wed, 04/23/2025 - 00:01
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(NIST: Gaithersburg, MD) -- Andrew Iams saw something strange while looking through his electron microscope. He was examining a sliver of a new aluminum alloy at the atomic scale, searching for the key to its strength, when he noticed that the atoms were arranged in an extremely unusual pattern. “That’s when I started to get excited,” says Iams, a materials research engineer, “because I thought I might be looking at a quasicrystal.”

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Not only did he find quasicrystals in this aluminum alloy, but he and his colleagues at the National Institute of Standards and Technology (NIST) found that these quasicrystals also make it stronger. They published their findings in the Journal of Alloys and Compounds.

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