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The Road to Lean

Is yours paved with the wrong intentions?

Bruce Hamilton
Mon, 04/14/2014 - 12:55
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An old TV series I watched recently reminded me of an experience I’ve had many times in my work. In this I Love Lucy episode, Lucy is ordered by Ricky to create a schedule to make her “more efficient.” A schedule board, posted in their home, is a “best practice,” but without the best intent. The onus is on Lucy; the schedule is to keep her “accountable.” Ricky’s job is to watch the schedule for “adherence.”

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Those words, “accountability” and “adherence,” I hear frequently. When problems occur, too often the accountability rests with the employee. The “tools” are put in place to force “adherence.” The manager’s role is to “audit”—usually not the process but the employee. Kinder words may be spoken when these “best practices” are described during customer tours, but on a daily basis, these practices are implicitly taken by managers to be countermeasures to presumed employee foul-ups, much like Lucy’s Schedule.

“Aren’t we supposed to be auditing?” a manager asked. “How can we ever sustain our improvement without adherence?” There’s another word I hear a lot: “sustain.”

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Comments

Submitted by Steve Moore on Tue, 04/15/2014 - 06:28

Good Article

Thanks for the great article. Management must stop seeing themselves as "worker watchers". Management's job is continuous improvement of the system with the aid of the empowered workforce. The job of the workforce is to work in the system. WHEN will this concept that Deming taught so well with the red bead experiment finally sink in???? The road to Lean is paved with wrong intentions, but also with red beads!
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