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Starrett-Bytewise Introduces Innovative Profile Measurement System

Accurate, real-time in-line measurements at a lower cost

Quality Digest
Thu, 10/23/2025 - 12:02
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(Starrett-Bytewise: Athol, MA) -- Starrett-Bytewise, a manufacturer of laser-based measurement systems and a division of the L.S. Starrett Co., has introduced the Profile360 Blue Real-Time In-Line Laser Measurement System for continuous 2D profile inspection, fifth generation in its Profile360 Line.

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Profile360 Blue features an innovative, streamlined design with new software and hardware in a compact footprint at a lower cost than previous generations. An embedded processor eliminates the need for a separate PC interface, and the system contains one wavelength sensor model, saving additional costs by reducing the number of spare sensors required. Expanded field-of-view options, including 60 mm, 120 mm, and 180 mm, provide larger inspection-envelope capabilities in a smaller package.

“We are pleased to offer the next generation of profile measurement that upholds our tradition of quality and reliability while also lowering costs for our customers through an innovative design,” says Matt Orvis, global sales director at Starrett-Bytewise. “The Profile360 Blue seamlessly integrates into production lines, providing 100% inspection of the entire parts run. Manufacturers have the visibility and control to immediately address dimension changes, significantly increasing product quality, improving product yield, and reducing costly scrap and rework.”

Starrett-Bytewise Profile360 Blue continuously monitors key profile dimensions in complex shapes and features in materials such as rubber, plastic, ceramic, wood-plastic composite extrusions, roll-formed metal profiles, ceramics, and large wire and cable to ensure quality and avoid the high cost of defects. The system acquires thousands of data points around the profile and matches them to a CAD template, where key measurement parameters such as width, thickness, gap, radius, and angle are extracted.

Measurement parameters are compared to allowable control limits and displayed on the operator’s terminal with a pass/caution/fail status indicator. The Profile360 family is available in standard sizes and can also be custom-built for almost any size and shape.

For more information on the Starrett-Bytewise Profile360 Blue and other products, and to contact Starrett-Bytewise, visit Profile360 Blue or email sales.bytewise@starrett.com.

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