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Alliance Sensors Group


Auto-Mastering Maintains Signal Integrity of Multichannel LVDT System

If the designated master oscillator fails, all you’ve lost is the former master channel

Published: Monday, April 18, 2016 - 16:21

(H. G. Schaevitz: Moorestown, NJ) -- H. G. Schaevitz LLC, Alliance Sensors Group has solved the age old problem of cross talk between sensors even if the master signal conditioner fails.

When linear variable differential transformer (LVDT) signal cables are bundled together or laid close to each other in a wire trough, even for short distances, the result can be a mutual interference phenomenon called heterodyning or “beating.” This effect is created when the frequencies of the oscillator in the individual signal conditioner driving the excitation signal to each LVDT vary slightly.

Because the signal cables are close together, they can capacitively couple among each other, resulting in a very low frequency signal that is the difference between the frequencies of the individual oscillators. This difference frequency signal can ride on the DC output of the LVDT signal conditioners, appearing as low frequency ripple or noise with a period measured in fractions of a second, or as a repetitive slow drift with a period of many seconds.

When a pair of LVDTs are used together for redundancy, this effect may be evident on only one channel of the system. In systems with larger numbers of LVDT channels, this effect may be found in one or more channels, depending on many factors like cable length and layout as well as shielding and grounding.

The left side of the chart in figure 1 shows an example of this drifting over time. The chart also shows the elimination of the effect utilizing the master/slave function.

Figure 1: Graph is courtesy of Rawhide Energy Station, Platte River Power Authority, Fort Collins, Colorado

In figure 1, the waveform in the output was noted in right reheat and intercept valve positioners that was using dual LVDTs in redundant systems. The master/slave function removed the beat frequency signal and the waveform flattened.

Typically the way to solve this problem in multiple channel systems is to create a master oscillator by using the oscillator from one of the signal conditioners to supply the same excitation frequency to all of the LVDTs. The oscillators in the other LVDT signal conditioners are overridden by the master and considered slaves. The idea is that there can’t be any beat frequency interference if all the LVDTs are operating at the exact same frequency.

This practice works quite well but has a major drawback, because the redundant system is no longer fully redundant. The system is now dependent on one oscillator in one signal conditioner to supply all the LVDTs with the proper excitation frequency. If the master fails, two things could happen: either your other channels stop operating, or they revert back to their original oscillator frequencies and the multiple channel DC outputs now display beat- frequency-produced noise, ripple, or output drifting. Many companies offer LVDT signal conditioners with a master/slave function, but they all are fully susceptible to the beat frequency problem if the designated master oscillator falters or fails. Sometimes when LVDTs are used in a redundant pair this will be evident on only one channel of the system. In multiple channels it can cause similar effects in one or multiple channels or none and depends on many factors like cable layout, grounding, shielding along with various cable lengths.

Alliance Sensors Group has considered this beat frequency problem with multiple LVDT installations and developed a successful solution to this problem. Because the S1A and its variants have a digital address for RS485 communication capability, we are able to use this digital feature to maintain the full redundancy of multiple LVDT systems. If the master were to fail, another master having a different digital address would instantly come on stream to maintain a single excitation frequency. In this approach the only thing lost in a master oscillator failure is the former master channel itself. For multiple channel LVDT systems, the integrity of the output signals from the other channels is fully maintained. This auto-mastering feature is unique to the Alliance Sensors S1A and its variants.

For more information on Alliance Sensor Group, contact sales@alliancesensors.com or go to our web site at http://www.alliancesensors.com/.


About H. G. Schaevitz LLC Alliance Sensors Group
Headquartered in Moorestown, New Jersey, H. G. Schaevitz LLC Alliance Sensor Group (http://www.alliancesensors.com/) is an LVDT and RVDT sensor manufacturing company offering engineering and application support in solving specific measurement challenges within the power generation, hydraulic, industrial and OEM industries. Combining more than 150 years of sensors experience, our technical and application support staff have extensive experience in providing the right sensor for challenging rotary and position measurement applications.


About The Author

Alliance Sensors Group’s picture

Alliance Sensors Group

Alliance Sensors Group, a division of H. G. Schaevitz LLC, develops and markets position sensors and related electronics to serve design engineers who create automation and testing systems in the manufacturing, energy production, industrial and mobile hydraulics, and defense fields, as well as R&D and laboratory test and measurement systems. Its products include LVDT, LVIT position sensors, RVIT rotary sensors, support electronics, and special sensors, as well as custom designing and building sensors to your specifications. Its design engineering and applications engineering team has more than 150 years of combined experience in the position sensor and measurement instrumentation fields.