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When an Extra Millimeter Turns Into Scrap

HIN Feinmechanik reduced scrap with CAM preparation and simulation

HIN Feinmechanik

Dmitriy Osnach

ENCY Software

Tue, 03/31/2026 - 12:03
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In precision machining there’s a particularly deceptive failure mode. Everything looks fine. The toolpath is clean, cutting is stable, the part’s almost finished. And then you discover that you took off too much somewhere. Or the opposite—you left a small island of stock that now must be removed by hand. Or during the next setup, the tool suddenly can’t reach because the fixture wasn’t properly accounted for.

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The cost hits the most expensive things first: time and repeatability. And when you’re running batches, there’s the added penalty of scrap—parts you simply can’t save.

At HIN Feinmechanik, this is a shop-floor reality. What makes this company’s story interesting is how it solved the problem—not by “being more careful at the machine” but by moving control upstream, into preparation, where mistakes are still cheap.

 …

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