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The Abominable Quality Manual, Part One

Repeating a standard verbatim isn’t very useful for continual improvement

Miriam Boudreaux
Thu, 04/03/2014 - 10:59
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Body

Have you ever seen a quality manual that didn't look exactly like the ISO 9001 standard? Not lately, probably. Nowadays, most quality manuals I see look like mirror images of an ISO standard or the American Petroleum Institute (API) Specification Q1 or Q2. I often wonder what value there is in a document that paraphrases these standards without telling me anything I don't already know.

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Some auditors will tell clients that unless their quality manual is an exact replica of standard, they risk having a nonconformity for missing the word "input" in front of "design and development"—even if they refer to inputs as "feedback" within their company. Can you relate to this?

Do I hear an echo… echo?

I feel queasy every time I see a quality manual that simply repeats the relevant standard. What was meant to be a valuable document that could tell me a lot about a company's culture has been transformed into a zero-value-added document that only does a great job of replicating the standard. If you write your quality manual the way we will suggest in part two of this series, you will at least get some value from it.

 …

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Comments

Submitted by Dave Gentile on Thu, 04/03/2014 - 13:20

Auditors

Miriam, I appreciate the nuances you've described here, and you don't come across as combative. I am, however, and I have a low tolerance for fools. There's certainly much value in having a roadmap of a QMS, and a company should do all it can to make its QMS user-friendly; but in the end it's meant to serve the company, not the auditor. I understand why no-one wants to rile up an auditor, but companies pay good money for certification audits and deserve to expect some competence and professionalism from auditors, which is the opposite of what you're describing here. I await the sequel to your article.

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Submitted by Dan Nelson on Fri, 04/04/2014 - 15:56

In reply to Auditors by Dave Gentile

Auditors

Should a competent, professional auditor expect any QMS to be defined according to ISO 9001 requirements ?
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Submitted by Dave Gentile on Fri, 04/04/2014 - 22:53

In reply to Auditors by Dan Nelson

to Dan

No; only the QMSs meant to comply.

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Submitted by Dan Nelson on Sat, 04/05/2014 - 13:50

In reply to to Dan by Dave Gentile

Auditors

Does a QMS defined (and procedurally structured) according to the requirements of ISO 9001 demonstrate a process approach as is required of the standard?
  • Reply

Submitted by Dan Nelson on Fri, 04/04/2014 - 11:48

Outstanding

Wow, what a fantastic article! Very well written. The very first company I worked for that received ISO 9001 certification (back in 1994), did it with pre-written, standard-based documentation--as did many. This documentation was widely available in books at the time. So, it's nothing new. But it's something that needs to be overcome. I look forward to Part Two. Part One is dead on!
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