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Drowning in Duplication

Is your organization experiencing a disconnect between quality and lean?

Mike Richman
Wed, 10/16/2013 - 10:38
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For those working in quality or regulatory environments, waste is a mortal enemy. The Japanese call it muda, which in my own oddly mnemonic fashion I’ve always associated with mud slung into high-speed gearing or splattered all over clean rooms. It’s the opposite of smooth, efficient operations.

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Muda can take many pernicious and persistent forms. Take the processes used in lean projects or for maintaining an ISO 9001-compliant quality management system, for example. Many of the ISO-compliance processes are intricately linked to the processes required for proper management of a lean enterprise. ISO 9001 requires that management establish and monitor a quality system based on customer requirements to create suitable products and services. Operationally, fulfilling these requirements is hardly possible without tactical approaches such as gemba walks, just-in-time production systems, or kaizen projects—the same methods used in lean.

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