Featured Product
This Week in Quality Digest Live
Quality Insider Features
Tony Schmitz
US manufacturing is high-tech and needs skilled workers
Shabnam Azimi
They also underestimate how many negative reviews might be fakes
Sarah Burlingame
Coaching can keep management and employees on track
Michaël Bikard
Receiving outsized credit can encourage individuals to work together, even when it results in lower-quality output.
Gleb Tsipursky
How to reduce employee resistance

More Features

Quality Insider News
Reducing or eliminating the need for coding
Datanomix chosen for its No Operator Input approach to production monitoring and out-of-the-box data automation
Delivers new benchmark in modularity, performance, robustness, and expandability
New lines improve software capability and analysis
Printable, steam jet-resistant PCS for automotive applications
Safe trading practices to secure supply chain activities
VSL hosts special edition of show at new center in Rotterdam
Latest line touts comprehensive coverage, ease of use
Automotive cybersecurity on Feb. 9, and AS9145 on Feb. 28

More News

Mike Roberts

Quality Insider

Document Management Options for Quality Managers

The solutions are in the software

Published: Wednesday, July 17, 2013 - 14:12

Gone are the days of carts carrying reams of paper documentation and checklists from station to station on the shop floor. Fortunately, with enterprise content management, document management, collaboration tools, and other digital services, paper is on its way out of the office. But that doesn’t necessarily mean we’re more organized or efficient.

In fact, given the number of electronic documents we receive on every day, it might even be more likely that something important winds up lost, doesn’t get signed when it needs to, or persists as the wrong version.

For issues of quality management, disorganization can easily result in adverse quality events, financial loss, and in some cases unemployment for responsible parties. Enter document management software. It’s been a game changer for small and large organizations, simplifying the document management process with the provision of a standardized and centralized digital warehouse that allows users to easily share and edit documents with the needed security and revision control to comply with a regulated environment.

This article discusses quality management scenarios in which document management is critical, options for quality managers, and adoption rates of software across the enterprise.

Document management software defined

In large organizations, it’s typical for different sites and even departments to have varying types of documents as well as methods for handling them. Without a centralized system to ensure uniformity, there tends to be redundancy in efforts to create and distribute them. Document control software consolidates these efforts, providing a single retrieval and archival resource for controlled documents that is key for effective reporting and easily locating.

Generally delivered over the Internet with role-based security privileges, document management enables communication and collaboration on quality issues. Users can create, edit, link together, and archive documents to act as the enterprise standard. Example documents include standard operating procedures, best practices, training materials, and regulatory content. Documents can also be entered into workflow, facilitating the routing and delivery of certain files to key personnel.

Applying document management to real-world quality scenarios

Today, document management is a typical functionality of enterprise quality management software (EQMS). Because many EQMS functionalities require standardized documents and workflow, document management software is a key enabler of closed-loop quality management—i.e., creating cross-functional quality-data feedback loops to catch problems earlier in the value chain.

Specifically, document control plays a noteworthy role in improving the following processes:
• Change management
• Environment, health, and safety (EH&S)
• Nonconformance/corrective and preventive action (NC/CAPA) management
Supplier quality management
• Compliance management
• Employee training

Where to look for document management options

Although there is a strong and existing market for cloud storage and file synchronization software that’s leveraged by consumers and businesses alike, there are a number of reasons why a quality organization requires more than what DropBox, Google Docs, or similar services have to offer. Document control software is often prebuilt to have the following capabilities:
• Security/role-based access
• Version control
• Document workflow capabilities (routing, delivery, approval, escalation, etc.)

As mentioned previously, because the solution is an enabler of closed-loop quality, the functionalities are often built with the context of manufacturing and quality processes in mind for more interoperability.

Additionally, independent software vendors have used different technologies to develop solutions, including technology from IBM, Oracle, and more recently, Microsoft SharePoint. Quality organizations looking to invest in a document management solution may consider the following providers that were included in the 2012 EQMS Solution Selection Guide:
• Intelex
• EtQ
• MetricStream
• Qumas
• Sword Achiever

There are also a few EQMS vendors not in the guide that offer document management and may be worth a look, including: NextDocs, MasterControl, and Pilgrim Software. Finally, in some cases a company may want to use a more robust stand-alone content management system that integrates with EQMS. Commonly used providers include: EMC Documentum, Oracle, IBM, Microsoft, and Hyland Software.

Adoption of enterprise document management software in EQMS

The LNS Research 2012–2013 Quality Management Survey asked executives and quality leaders about their 2012 performance in key metrics and about their technology adoption. The chart below shows the adoption rates of specific EQMS functionalities.

Document control was among the most adopted EQMS functionalities in 2012. Given that it’s a foundational element to any quality management system, this comes with little surprise. As organizations grow and become more complex, it is far too easy for training and other procedural materials to become overwhelming and disparate. Likewise, as IT capabilities mature and organizations require better communication and collaboration capabilities, document control can help reduce risk and even improve the cost of poor quality over time.

First published on the LNS Research blog.


About The Author

Mike Roberts’s picture

Mike Roberts

Mike Roberts is a research associate with LNS Research based in Cambridge, Massachusetts. LNS Research provides executives a platform for accessing unbiased research and benchmark data to improve business performance. Roberts writes research papers, case studies, and contributes regularly to the LNS Research blog, where he covers topics including enterprise quality management software, manufacturing operations management, asset performance management, sustainability, and industrial automation 2.0.


Do we love or hate paper?

Certainly the equation lean = software is a sound one, but who of us is really ready to at least reduce the quantity of paper we produce & use every day? In my auditor's career I've lived very few positive cases, & even now, working as a consultant, I'm seeing very few illuminated companies that find the paper they produced along the years quite unuseful. In particular, to make a case of it & to voice my thinking, I'm presently working at a predictive maintenance project of a dozen very expensive machines. Their operators say the machines are very robust, so the routive preventive maintenance would be sufficient for the next ten years or so. But there are no data on the previous ten or twenty years operation to confirm what they say; or, if there are any, they are buried in the Company's cellar, under tons of dusty volumes. So far, for the records having to be "readily retrievable". A second facet of the problem is represented by the the more or less natural dislike of my generation - I was born in 1950 - for software: we still want to touch things, generations next to mine are more abstratically-oriented. We are gradually retiring, and will leave room to the young, hopefully, and to methods to make & keep them more engaged, and give them equipment to have on-line or on-time information, and provide for timely feed-back. One, two, three: Customership keeps requiring for hard-copies, even CD's and PDF or JPG formats are looked at with suspicion. When I read of Dr. Feynman's recount of the Space Shuttle disaster, I was amazed that the on-board computer system, though redundant, was still working on valves, not semi-conductors. Yes, the solutions are in the software: maybe, more correctly, that the solutions are in the people who market and design software. The former often behave like demigods, the latter, almost as often, don't understand their customer's needs, or don't listen to them: it's requirements' twisting, or warping. Thank you.