Featured Product
This Week in Quality Digest Live
Metrology Features
Mike Richman
FARO’s new 8-Axis Quantum ScanArm changes the game for manufacturing
Mike Richman
Quality with a Big Q
Eric Gasper
R&R studies ensure your measurement system can measure process variation
Mike Richman
The wisdom and courage to effect change
Gary Bell
Create better products and designs while saving money and reducing scrap

More Features

Metrology News
Offering convenient and cost-effective friction materials testing for automotive industry
High-performance, 3D metrology value accessible to all industries
They are the ultimate solution in force measurement versatility
Designed to hold delicate round parts without distortion for vision inspection
Parts can be checked for defects without being transferred to a measurement lab
Software enables seamless communication between Verisurf AUTOMATE and popular CMM and head controllers
IoT platform uncovers insights into tooling optimization to enhance machine reliability for customers
Replace mechanical indicating applications in smallest AGD size specification class
The FDA wants medical device manufactures to succeed, new technologies in supply chain managment

More News

Jennifer Lauren Lee

Metrology

Improving Space Cameras With a Better Model for Ultra-Bright Lamps

Valuable for calibrating hyperspectral imagers

Published: Wednesday, January 3, 2018 - 12:01

Studio photographers may be familiar with the 1,000-watt quartz halogen lamps known as “FELs.” Scientists use them, too—specially calibrated ones, at least—to test the performance of light sensors that monitor Earth’s weather, plant life, and oceans, often from space.

A researcher at the National Institute of Standards and Technology (NIST) has recently made an improved mathematical model of the light output of FEL lamps. The new model, developed by NIST theorist Eric Shirley, will make the lamps more useful research tools, the scientists say, particularly for calibrating a relatively new class of cameras called hyperspectral imagers.

FEL lampA standard FEL lamp, such as the one pictured here, is about the size of a person's thumb. Credit: David Allen/NIST

Rainbow vision

Hyperspectral cameras are used for a wide range of monitoring applications, including biomedical; defense; and ground-based, air-based, and space-based environmental sensing. While ordinary cameras only capture light in three bands of wavelengths—red, green and blue—hyperspectral imagers can be designed to see all the colors of the rainbow and beyond, including ultraviolet and infrared. Their increased range allows these cameras to reveal the distinctive signatures of processes that are invisible to the naked eye.

Some of these effects are subtle, however—such as when researchers are trying to tease out changes in ocean color, or to monitor plant growth, which helps them predict crop productivity.

“These are both examples where you’re looking at an extremely small signal of just a couple percent total,” says David Allen of NIST’s Physical Measurement Laboratory (PML). In cases like this, achieving low uncertainties in the calibration of their detectors is essential.

Of particular interest to Allen and his colleagues was a calibration technique called the “lamp-plaque” method, popular with scientists because it is relatively inexpensive and portable. For this calibration procedure, researchers use a standard FEL lamp. Incidentally, FEL is the name designated by the American National Standards Institute for these lamps. It is not an acronym.

First, the lamp light shines onto a white, rectangular board called a reflectance plaque, made of a material that scatters more than 99 percent of the visible, ultraviolet, and near-infrared light that hits it. Then, after bouncing off the plaque, the scattered light hits the camera being calibrated.

The method has been used for decades to calibrate other kinds of sensors, which only need to see one point of light. Hyperspectral imagers, on the other hand, can distinguish shapes.

“They have some field of view, like a camera,” Allen says. “That means that to calibrate them, you need something that illuminates a larger area.” And the trouble with the otherwise convenient lamp-plaque system is that the light bouncing off the plaque isn’t uniform: It’s brightest in the center and less intense toward the edges.

The researchers could easily calculate the intensity of the light in the brightest spot, but they didn’t know exactly how that light falls off in brightness toward the plaque’s edges.

To lower the calibration uncertainties, researchers needed a better theoretical model of the lamp-plaque system.

Counting coils

Shirley, the NIST theorist who took on this task, had to consider several parameters. One major contributor to the variations in intensity is the orientation of the lamp with respect to the plaque. FEL lamps have a filament that consists of a coiled coil—the shape that an old-fashioned telephone cord would make if wrapped around a finger. All that coiling means that light produced by one part of the filament can be physically blocked by other parts of the filament. Setting the lamp at an angle with respect to the plaque exacerbates this effect.

FEL lampClose-up of an FEL lamp revealing its "coiled coil" filament. Behind the lamp is a white reflectance plaque like the ones used in calibrations. Credit: Jennifer Lauren Lee/NIST

To model the system, Shirley took into account the diameter of the wire and both coils, the amount of space between each curve of the coils and the distance between the lamp and the plaque.

“These are all things that were obvious,” Shirley says, “but they were not as appreciated before.”

NIST scientists tested the actual output of some FEL lamp-plaque systems against what the model predicted and found good agreement. They say the uncertainties on light intensity across the entire plaque could now be as low as a fraction of a percent, down from about 10 to 15 percent.

Moving forward, NIST will incorporate the new knowledge into its calibration service for hyperspectral imagers. But researchers are preparing to publish their results and hope scientists will use the new model when doing their own calibrations. The work could also serve as a foundation for creating better detector specifications, potentially useful for U.S. manufacturers who build and sell the cameras.

“There’s an emerging market for hyperspectral sensors in general,” Allen says. “They’re becoming more sophisticated, and this is a component to help them be a more robust product in an increasingly competitive market.”

This article first appeared in NIST News.

Discuss

About The Author

Jennifer Lauren Lee’s picture

Jennifer Lauren Lee

Jennifer Lauren Lee is a science communicator in the Washington, D.C. area with specialization in physics writing, web design, editing, and multimedia. She is a technical writer and editor at the National Institute of Standards and Technology (NIST) where she writes monthly articles on physics topics for NIST’s Physical Measurement Laboratory (PML), as well as records and edits videos demonstrating physics concepts and experimental setups used at PML to maintain and distribute national standards. Lee has master’s degrees in specialized journalism and science, and bachelor’s degrees in English and world literature.