Developing In-Line Quality Control of Advanced Materials for Net-Zero Applications

Using Raman spectroscopy for graphene and related 2D materials

Published: Wednesday, March 22, 2023 - 12:03

Graphene and related 2D materials (GR2Ms) could help reduce greenhouse gas emissions from the production of advanced materials. Using GR2M nanoplatelets in applications such as reinforcing concrete or improving battery performance will require a dramatic increase in production. As the production of GR2Ms is scaled up, the ability to effectively and efficiently measure the material properties of the nanoplatelets—both in the final product and as part of process control systems—will become critical.

The need

It is likely that instruments used for in-line measurements will have a lower resolution than lab-based, research-grade instruments. The effect this has on the resulting measurement metrics needs to be understood to provide confidence in the results reported to customers.

Currently, Raman spectroscopy is used to monitor the material properties of the nanoplatelets. But this requires samples to be taken out and additional preparation to make them suitable for analysis, delaying the process and incurring additional storage costs.

Ideally, measurements would be acquired in-line to sample a much larger proportion of a batch, with results reported in real time to allow more responsive adjustments to process parameters. Therefore, more rapid and easily deployed measurement methods are required. It is critical that the results generated by these tools are reliable, which can be done by referencing existing standardized methods.

The solution

To address this challenge, National Physical Library worked with Thomas Swan & Co., a U.K.-based specialist chemicals company, to demonstrate the feasibility of in-line measurement of graphene nanoplatelets in an industrial setting. A portable Raman spectrometer was installed in the company’s pilot-scale production facility and set up to acquire measurements from materials during a production run. During the process, GR2M platelets are exfoliated from graphite in a liquid.

The results showed that the signal of Raman scattered light obtained from in-line measurements was affected by the conditions in the production line, such as pressure in the pipeline. Changes in the typical Raman metrics, based on peak intensity ratios, were also identified during the process. By taking samples for analysis offline, the changes in the measured spectra can be validated against standardized methods and shown to reflect changes in material properties during production.

The impact

‘As the production rates for industry material producers increase, in-line measurements will become both more important and more widespread.’—Keith Paton, NPL senior research scientist

The use of the portable Raman spectrometer to deliver these measurements has demonstrated the feasibility of in-line measurements using relatively low-cost instruments. This offers a solution to companies producing a range of advanced materials using GR2M nanoplatelets for net-zero applications, helping the U.K. in meeting net-zero carbon emission targets.

While demonstrating the feasibility of the method to monitor material properties, NPL also identified metrology challenges in interpreting changes in measured spectra. By continuing to understand and address these issues, users will achieve increased confidence in deploying in-line Raman as a quality control method.

NPL is working with several other companies and the Graphene Engineering Innovation Centre at the University of Manchester to expand the range of applications for Raman spectroscopy for in-process measurements. By understanding how the measurement challenges vary in different settings, NPL is developing additional measurement tools that can be implemented in-line or at‑line to enhance process control. Combining information from several different measurement methods means a more complete characterization of the production material can be obtained. This will be beneficial to manufacturers who need rapid, almost instantaneous in-line characterization of materials, and will help to lower costs, reduce waste, and improve product quality.

Summing up the project, Keith Paton, NPL senior research scientist, says, “It has been a fantastic opportunity to demonstrate in-line Raman spectroscopy in an industrial setting. Raman spectroscopy is widely used for graphene characterization, and so to be able to expand its use in this way is exciting. As the production rates for industry material producers increase, in-line measurements will become both more important and more widespread. So it is important that the measurement challenges are understood and addressed early in the process.”

This article was first published by NPL.

About The Author

National Physical Laboratory

Founded in 1900, the National Physical Laboratory (NPL) is a world-leading center for the development and exploitation of measurement science, technology, related standards, and best practices in a diverse range of technical areas and market sectors. As the United Kingdom’s National Measurement Institute, NPL capabilities underpin the U.K. National Measurement System (NMS), ensuring consistency and traceability of measurements in support of U.K. and overseas customer interests.