Featured Product
This Week in Quality Digest Live
Innovation Features
David Hart
There’s a risk if policy gets ahead of public sentiment
Thomas R. Cutler
Now, small direct-to-customer businesses have access to high-end inventory tools
Pawel Korzynski
Organizations can persuade employees to post more company-related content willingly
Jennifer Chu
Its extendable appendage can meander through tight spaces and then lift heavy loads
ISO
Standards under development seek to make AI practical for more settings

More Features

Innovation News
Leader in workplace productivity introduces document automation product
Help drive team productivity with customizable preprinted templates
Stereotactic robot helps identify target and deliver electrodes to target with submillimetric accuracy
Examine nine ways to help understand context, diffuse politics, heal relationships, and find the right work at the right time
Inkbit is overcoming traditional constraints to 3D printing by giving its machines ‘eyes and brains’
Deep Reality Viewer creates stereo, high-definition 3D images without using a monitor
Wing’s shape shifts automatically for aerodynamic loads (e.g., takeoff, landing, cruising)
Process concerns technology feasibility, commercial potential, and transition to marketplace
Identifying the 252 needs for workforce development to meet our future is a complex, wicked, and urgent problem

More News

NIST

Innovation

Avoiding the Crack of Doom

New imaging technique reveals how mechanical damage begins at the molecular scale

Published: Wednesday, November 13, 2019 - 12:02

Just as a journey of 1,000 miles begins with a single step, the deformations and fractures that cause catastrophic failure in materials begin with a few molecules torn out of place. This in turn leads to a cascade of damage at increasingly larger scales, culminating in total mechanical breakdown. That process is of urgent interest to researchers studying how to build high-strength composite materials for critical components ranging from airplane wings and wind-turbine blades to artificial knee joints.

Now scientists from the National Institute of Standards and Technology (NIST) and their colleagues have devised a way to observe the effects of strain at the single-molecule level by measuring how an applied force changes the three-dimensional alignment of molecules in the material.

moleculesResearchers compared calculated images of single molecules in different orientations (left) with experimental ones (right) to determine the 3D alignment of the fluorescent molecules in a sample. 1 µm is one micrometer, about 1/100th the width of a human hair. Credit: NIST

The technique uses single-molecule, super-resolution optical microscopy, which can resolve objects in the range of 20 nanometers (billionths of a meter)—about one-tenth the size of what can be seen at the sharpest focus with a conventional optical microscope. The new method examines a polymer doped with fluorescent molecules that emit light of one wavelength when they are illuminated with light of another wavelength. An image of the emitted light reveals not only a molecule’s location, but also its orientation horizontally and vertically.

The super-resolution microscope, development of which won the 2014 Nobel Prize in chemistry, has been widely employed for biomedical applications. “But we started wondering what you could do with it in the materials area,” says NIST scientist J. Alexander Liddle. “That is, how can we see what is happening at the molecular level at the very earliest stages of deformation or damage? If those mechanisms can be understood, researchers may be able to design better composite materials that can inhibit failure.”

Composite materials are used throughout industry to increase strength and decrease weight. For example, half the material by weight in a Boeing 787 airframe is carbon fiber-reinforced plastic and other composites.

For many such materials, it is difficult to see the early onset of damage because there are no visible markers to track its effects. To provide those markers in their experiment, the researchers used a very thin film of a polymer found in Lucite and Plexiglas that had been doped with thousands of fluorescent molecules. Initially, the polymer was unstressed, and the embedded fluorescent molecules were in completely random orientations in three dimensions. Then the scientists applied force to the polymer, deforming it in a controlled, specific direction. As the polymer was strained, the embedded fluorescent molecules were carried along with the deformation, losing their random orientation and lining up with the path of the damage. That path was made visible by observing the pattern of emitted light from the embedded fluorescent molecules, which acted like a series of little flashlights pointing the way.

Prior to the experiment, the scientists used a mathematical model that predicted how light would look when emitted by molecules in different 3D alignments. When they illuminated the fluorescent molecules and made images of the emitted light, the results matched the model. After about 10,000 cycles of illumination, a telltale pattern emerged showing the extent of deformation.

individual fluorescent molecules
In this image, 200 nanometers square image, the size and direction of the arrows show the average local alignment of individual fluorescent molecules as a result of the strain produced by a square punch (the size of the gray dotted line) driven into the material, and then pulled out at an angle toward the top of the image. Credit: NIST

“It’s sort of like a pointillist painting, where individual dots build up to form a shape,” Liddle says.

In addition to the technique’s clear relevance to the design of essential composite materials, there might also be applications in medicine.

“Let’s say you have a new bioimplant—for example, a knee replacement,” says Mitchell Wang, now at Northwestern University, who worked on the experiment while at NIST. “To make it biocompatible, it will likely be made of soft polymers, but you also want the device to have excellent mechanical properties. You want it to operate easily while also being stiff and tough. This technique could help inform design so the materials used have excellent mechanical strength.”

There are many avenues for future research. “This technique was a postmortem study, in that we could view the damage in a material after it already happened,” Wang says. “The next step might be to learn how to perform this work in real time, to watch not only where the damage is happening, but when.”

Liddle’s team is also developing an improved imaging technique. It involves making two simultaneous image sets—one on each side of the doped polymer. On one side, imaging is produced by the method described above. On the other, a separate lens gathers fluorescent light from the material and divides it into four different polarizations in individual channels. Because the polarization of the emitted light is affected by the orientation of the fluorescent molecules, “if you measure the ratios of the intensity in each channel, you can figure out which direction the molecule is pointing,” Liddle says. “That would give us an independent measure of orientation.”

In addition, the scientists hope to improve resolution by a factor of about five—allowing them to image areas as small as a few nanometers. This could be accomplished by increasing the brightness of the fluorescent molecules, perhaps by reducing their exposure to oxygen, which shuts off fluorescence.

Meanwhile, Liddle says, “It still amazes me that I can look at this little bright spot in a microscope and know within five or 10 nanometers where it is, and also know, within a few degrees, in which direction it’s pointing.”

In addition to NIST scientists, researchers at the Maryland NanoCenter contributed to the experiment and journal article.

For more information, read the paper by M. Wang, J. M Marr, M. Davanco, J. W. Gilman and J. A. Liddle, “Nanoscale deformation in polymers revealed by single-molecule super-resolution location-orientation microscopy” in Materials Horizons. Published online Jan. 30, 2019. DOI: 10.1039/c8mh01187g.

Discuss

About The Author

NIST’s picture

NIST

Founded in 1901, The National Institute of Standards and Technology (NIST) is a nonregulatory federal agency within the U.S. Department of Commerce. Headquartered in Gaithersburg, Maryland, NIST’s mission is to promote U.S. innovation and industrial competitiveness by advancing measurement science, standards, and technology in ways that enhance economic security and improve our quality of life.