Operations

The vision system scanned the part and logged a pass. The SPC chart stayed inside its control limits. The line kept moving.

Three weeks later, the customer complaint arrived. The defect had been there the whole time, sitting just inside the algorithm’s confidence threshold, close…

Enterprise resource planning (ERP) projects are among the most significant technology investments an organization will ever make. They support everything from finance and procurement to inventory management, customer service, and workforce planning. Organizations rightly spend months selecting…

In manufacturing, some of the most important financial gains never appear as an obvious line item.

A machine doesn’t stop. A batch doesn’t need to be quarantined. A customer doesn’t complain—no defective product has reached them. A warranty claim never arrives. A quality manager…

False rejects quietly impede manufacturing efficiency, yet most quality teams treat them as an acceptable cost. This article examines why they persist, what makes them hard to eliminate with conventional systems, and how AI-based visual inspection is helping plants address the root cause.

Businesses running equipment that depends on actuators, especially in high-cycle or nonstop operations, already know this: It’s common for actuators to fail without showing any warning signs.

All of a sudden, the production line stops midshift. It’s not until hours later that you…

High-mix manufacturing has become the norm. Production lines are expected to produce more part variants in smaller batches and at a faster pace than ever before—all while maintaining very high quality.

To keep up, many manufacturers turn to automated quality control (AQC). Robots…