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Departments: Quality Applications
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Quality Software Reduces Company's Total Annual Cost

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Company Automates Quality Data Collection

Company Automates Quality Data Collection
TALtech's WinWedge Pro

Crest Industries serves a wide variety of companies in the consumer and electronics industries. It sells and services automation equipment--both electronic and mechanical aspects--and its newest endeavor is producing custom test equipment for the machines it services.

Managers at Crest were looking for software to interface to a test instrument that measures the performance of mechanical-pneumatic devices used on surface-mount chip replacement machines. The tester, a stand-alone unit that records the various parameters (e.g., speed and accuracy) to its own internal memory, consists of multiple sensors, including displacement and load and pressure sensors. It also includes a bar code wand for reading the bar code on each part as it's being tested. Crest turned to TALtech and its WinWedge software.

"WinWedge performed exactly as the ad said it would," notes Travis Perry, applications engineer. "It's transparent to the user, yet it allows us to communicate with any Windows program. We're very pleased with the software and its ease of use."

Before using WinWedge, Crest experimented with various simple serial communications programs to receive the data. The company also considered using a hardware (keyboard) wedge, but this proved too limiting for writing custom software for the host PC.

The company decided on WinWedge because of its versatility and the great time savings it would bring. WinWedge is used as the communication link between the tester and application programs. It's able to take readings from all the sensors and the bar code scanner. The typical tester end-user can keep track of the machine parameters through time as part of a statistical quality control program. A spreadsheet or database-type approach is an ideal way for users to track the performance of the machine and to indicate when maintenance is needed. Catching failures before they occur on the factory floor saves both time and money.

To use this spreadsheet approach with Crest's stand-alone tester, operators would have needed to write their own spreadsheet and communications program for transferring information from their tester to the host PC. WinWedge allows them to communicate with any spreadsheet, database or SPC package. This is particularly important when the customer already has software in place.

"We're particularly pleased with the character-translation abilities, both pre-input and pretransfer, because it allows us to configure WinWedge to communicate with various databases without changing our tester software," says Perry. "We've saved different files for the types of software we come in contact with, so we can immediately adapt our product to the customer's needs. WinWedge's input record structure was also very helpful in organizing the various data fields and types for transfer to the host program. To sum it up, the best part about the WinWedge was that it allowed us to add serial communications to existing programs which had no such ability."

TALtech's WinWedge Pro

Benefits:

  • Simultaneous data collection from different instruments
  • Cost savings from preventive maintenance
  • Transparent to the end-user
  • Adds serial communication to existing programs with no such ability

www.taltech.com