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Departments: SPC Guide

Photo: Michael J. Cleary, Ph.D.

  
   

Simsack’s Fishy Response

Ishikawa diagrams elude the hook of our intrepid statistician.

 

 

 

To everyone’s surprise but Hartford Simsack’s, he’s been invited to be a guest lecturer at his local community college. He was recommended for the position by his mentor, Professor Stan Deviation. Although he’s nearly given up on Simsack becoming a competent statistician, Deviation hopes that his student will master the subject if he, in turn, has an opportunity to teach it.

Simsack, who fails in his attempts to secure the title “professor” for his new venture, nonetheless forges ahead with plans for his first lesson. Of course he must take several days off from his position at Greer Grate & Gate because class preparation is so demanding. He decides that he’ll begin with basic data analysis to warm up his students and let them experience his own wisdom firsthand.

“Three ways of looking at data are through the concepts of central location, shape and variability,” Simsack drones. He notices that several students seem intent on his lecture, recording every word on their PDAs. Occasionally, their serious concentration is punctuated by beeps and trills, but Simsack assumes that the noises are generated by overloading their systems with formulas.

Emboldened, Simsack moves next to the concept of control charts, leading the class through an exercise on creating X-bar and R charts. A student raises her hand to ask a question--always a dangerous moment for Simsack, who only skates on the surface of understanding these concepts himself. She asks about Ishikawa diagrams, which are used by colleagues at her part-time job with a local hospital.

Because Simsack has never heard of Ishikawa diagrams, he has no idea what she’s talking about. Never at a loss, however, he recovers his composure by defining the Taguchi loss function instead. That’s the only statistical concept he knows with a Japanese name, and he assumes they must be related.

“That’s a complex statistical methodology used to measure costs when you’re off target,” he tells the student confidently. (Simsack is known for his confident attitude.)

Is Simsack himself off-target? Or did he happen to score a bull’s-eye accidentally with his definition?

a) Amazingly, he’s managed to identify the Ishikawa diagram without ever seeing one.

b) Sorry, Simsack. The only thing Taguchi and Ishikawa have in common is that they’re both named after Japanese statisticians.

 

The correct answer is b. Simsack is wrong again.

Taguchi is known for his work on the loss function that first gained recognition during the 1980s. The Ishikawa diagram is more commonly referred to as a “fishbone” or cause-and-effect diagram. It was developed in 1943 by Professor Kaoru Ishikawa, president of the Musachi Institute of Technology in Tokyo.

The Ishikawa diagram is an excellent tool to apply to problem solving. For example, in the chart above, the problem for a hospital pharmacy is identified as “late medications.” Brainstorming has elicited possible causes for this problem, recorded on appropriate “bones” or categories. The next step involves looking for the most likely cause(s), and then collecting data about the current situation with respect to that cause.

Simsack might consider an Ishikawa diagram as he analyzes problems associated with his lecturing.

About the author

Michael J. Cleary, Ph.D., founder and president of PQ Systems Inc. is a noted authority in the field of quality management and a professor emeritus of management science at Wright State University in Dayton, Ohio. A 29-year professorship in management science has enabled him to conduct extensive research and garner valuable experience in expanding quality management methods. He has published articles on quality management and statistical process control in a variety of academic and professional journals.