All Features
Umberto Tunesi
Editor’s note: Umberto Tunesi is a new columnist for Quality Digest. He brings his auditing expertise to bear on a surprising range of subjects, and we’re happy to add his European perspective to our mix. “I realize I’m being tough on the ISO/TS 16949 and AIAG manual writers, as well on performance…
Donald J. Wheeler
In a recent article that shall remain nameless, a statistician carefully worked out the exact answer to the wrong question. Then, based on this exact answer, he made an erroneous recommendation regarding the use of a process behavior chart for individual values. In this column I will explain both…
Duke University
Randomness and chaos in nature, as it turns out, can be a good thing—especially when trying to harvest energy from the movements of everyday activities. Duke University engineers believe they have come up with the theoretical underpinning that could lead to the development of energy-harvesting…
Darryl Rosen
You glance down at an incoming text message while an employee is talking to you. You bark, “Just get it done!” to your team and then walk away.
According to a recent CareerBuilder poll, 58 percent of managers received no training before starting the job, which often results in avoidable management…
NIST
A new report by the National Institute of Standards and Technology (NIST) and the Department of Justice’s National Institute of Justice (NIJ) has documented 149 potential sources of human error in the analysis of crime scene fingerprints. The study by a working group of 34 experts recommends a…
MIT News
The loss of U.S. manufacturing jobs is a topic that can provoke heated arguments about globalization. But what do the cold, hard numbers reveal? How has the rise in foreign manufacturing competition actually affected the U.S. economy and its workers?
A new study co-authored by David Autor,…
Gartner
Business process management (BPM) delivers significant benefits to organizations, but some have faced many problems due to wrong turns along the way, according to Gartner analysts. They have identified five BPM threats that business process improvement (BPI) leaders need to be mindful of as…
Paul Naysmith
The pile of papers in front of me is sizable. I’m wondering what would be the correct term for the volume of these white sheets of paper. A group of lions is called a “pride”; is a group of résumés called a “wedge,” a “stack,” or a “flurry?” I’m distracting myself from the reality of having to work…
NIST
Weights and measures are indispensable. From the grocery store to the gas pump, all kinds of consumer products are sold by some measurable quantity, whether it’s length, count, volume, or weight. These values, the machines that measure them, and the people who measure the machines to ensure their…
Akhilesh Gulati
The city of Austin, Texas, wanted to be listed as one of the top five places to live in the United States. Explaining that vision to the various municipal departments wasn’t difficult. Managers set about benchmarking from previous years, looking at the numbers, and deciding where they should take…
Bill Kalmar
Every four years our Gregorian calendar provides us with an extra day. Leap year, as it is called, or intercalary or bissextile year, contains one additional day to keep the calendar year synchronized with the astronomical or seasonal year. (And if you understand that, please contact me.) In any…
Stewart Anderson
Many companies begin their lean improvement journey by first implementing 5S, the Japanese methodology minimizing errors and mistake proofing: seiri (sort), seiton (set in order), seiso (shine), seiketsu (standardization), and shitsuke (sustain).
For many firms 5S seems like a logical starting…
American Customer Satisfaction Index ACSI
As the economy improves, albeit at a very slow pace, aggregate customer satisfaction with goods and services has improved as well. The ACSI gain for the final quarter of 2011 is very small, but it represents the fourth consecutive quarter without a decline.
The national ACSI advanced by 0.1…
AIAG
After a period of uncertainly, the global automotive industry has emerged cautiously optimistic. The collapse that preceded the revival seemed exacerbated by reactive planning and increasingly shorter-term thinking. Therefore, sustaining this new period of growth will require the auto industry to…
Michelle LaBrosse
What is the first thing that comes to mind when you hear the words “accelerated learning?” Perhaps you imagine a person zipping through a book at a rapid pace, soaking up every fact and concept at lightning speed. Or perhaps you think of a child genius who graduates from college at the ripe age of…
Craig W. Alexander
A few weeks ago I was returning from a business trip in the evening. I was tired after a long day at a conference followed by fighting traffic to the airport. Add a rental car shuttle train, security lines, and the general airport experience, and I just wanted to get home quickly.
I parked at off-…
Philip Hewitt
Aircraft manufacturing is international, with a complex supply chain dividing work among numerous companies around the world. Globalized manufacturing and outsourcing brings challenges and opportunities for suppliers.
Technical challenges include improving the quality of complex components with…
Georgia Institute of Technology
Recent earthquake damage has exposed the vulnerability of existing structures to strong ground movement. At the Georgia Institute of Technology, researchers are analyzing shape-memory alloys for their potential use in constructing seismic-resistant structures.
“Shape-memory alloys exhibit unique…
Carly Barry
When I first started learning about lean Six Sigma and familiarizing myself with all the different terminology and methodologies, I was a little overwhelmed and confused by all the abbreviations: FMEA, C&E matrix, Gage R&R, SIPOC... the list seemed endless. However, I really got tripped up…
Jason Jonassen
Even though contact “drag” scanning and noncontact laser scanning are prevalent in our industry, there are many manufacturers who still use kinematic touch trigger probes. Questions often come up regarding when a probe should be replaced. Is there a best practice for troubleshooting?
Of course,…
Quality Transformation With David Schwinn
As we arrived in the lobby of the Westin in Grand Cayman, George Davidson was playing the love song from The Phantom of the Opera on the grand piano. Grand Cayman is one of our favorite winter retreats and Davidson has been a staple of what we enjoy about that warm and refreshing island since we…
Jim Benson
During the early 2000s, people discovered how great pomegranate juice is. It’s filled with antioxidants that help us avoid colds and other maladies. Well, no one likes to be sick, so people started buying the juice by the case. Sure enough, they felt healthier. So they drank more and more until…
The Un-Comfort Zone With Robert Wilson
I was three or four jokes into my routine, when I realized that one of the troublemakers my client warned me about was sitting dead center in the front row. With arms firmly crossed over his chest, and a frown deeply embedded in his face, he was glaring defiantly at me with eyes that said, “You’ll…
Mike Micklewright
My monthly newsletter’s theme is “Integrating Lean and Quality.” I call it this because there seems to be somewhat of a common understanding and acceptance that lean and quality have no relationship to each other. 5S is an example of a process that transcends, or should transcend, this misdirected…
Connecticut Spring and Stamping
For one Connecticut manufacturer of close-tolerance, precision metal parts, a nearly 20-year commitment to lean manufacturing has naturally evolved into using self-directed work teams for the past two years to set the ambitious objectives of 100-percent on-time delivery and 100-percent quality.…