Featured Product
This Week in Quality Digest Live
Six Sigma Features
Doug Devereaux
Putting the ‘continuous’ in continuous improvement with AI
Shobhendu Prabhakar
Contrary to conventional wisdom, increased quality doesn’t always equate to increased cost
Harish Jose
Why and how vs. what
Scott A. Hindle
Why is it important to keep the process stable?
Shobhendu Prabhakar
The tool we love to ignore

More Features

Six Sigma News
Makes it faster and easier to find and return tools to their proper places
Version 3.1 increases flexibility and ease of use with expanded data formatting features
The FDA wants medical device manufactures to succeed, new technologies in supply chain managment
Provides accurate visual representations of the plan-do-study-act cycle
SQCpack and GAGEpack offer a comprehensive approach to improving product quality and consistency
Customized visual dashboards by Visual Workplace help measure performance
Helps manufacturers by focusing on problems and problem resolution in real time
Ask questions, exchange ideas and best practices, share product tips, discuss challenges in quality improvement initiatives
Says capitalization gives false impression that Six Sigma is more significant than other methodologies

More News

Praveen Gupta

Six Sigma

Innovation for Six Sigma

Companies must create a culture of innovation and creativity to succeed.

Published: Tuesday, November 2, 2004 - 23:00

In simple terms, Six Sigma means quick improvement in a short period of time. Incremental improvement will save a lot of time and money for a company. Breakthrough improvement, therefore, is synonymous with Six Sigma. Breaking rules through innovation is a way to achieve breakthrough improvement. Today, because of the lack of an established process, innovation isn’t an element of Six Sigma training programs or methodology. This is a challenge, because many projects are postponed, waiting for the light bulb to turn on. I have been told that a company that’s a strong proponent of Six Sigma moves to the next project after a mere 10 percent of improvement in its current project. This is project hopping and a missed opportunity for innovation.There was an article in Forbesmagazine some time ago that discussed Six Sigma for slow and steady improvement. The article stated that Six Sigma doesn’t create innovation. There appears to be a lack of understanding about the intent, strategy and methodology of Six Sigma. Interestingly enough, innovation is becoming just another buzzword. Fortunately, innovation isn’t meant to replace Six Sigma, it’s meant to enhance everything we do, including Six Sigma. Innovation must be incorporated in the body of knowledge of Six Sigma in order to achieve quick improvement in a very short time.

The following definitions clarify differences among various terms, which are being used interchangeably in the Six Sigma culture:

Creativity—A person’s ability to generate new ideas and perspectives that aren’t necessarily practical. They come about through existing situations, by imagining beyond the predetermined space of vision, or by imagining an existing condition in a new way. Creativity manifests itself as astonishment, revelation, novelty, originality or anything extraordinary.

Invention—A discovery or creation of an original or new, accidental or deliberate concept, knowledge, process, apparatus, matter, living organism, or device, mentally or through study, research or experimentation, that solves an existing problem and reshapes an existing thought process or culture.

Innovation—The result of an intellectual initiative to introduce new elements through study, experimentation, discovery or invention to produce a new process or product for the first time, or to improve existing processes or products that are significantly different or create significant value.

Genius—An individual with exceptional intellectual or creative ability, talent and originality to see things differently than others.

Creativity and innovation appear to be very much aligned with the intent and expectation of any corporate Six Sigma initiative. One way to assess if a Six Sigma program is working is by reviewing if the results are significant and achieved through innovative solutions. In other words, are we improving by doing the same thing, or by doing things significantly differently? Did Six Sigma force us to be creative or not?

When emphasizing innovation to achieve Six Sigma results, one must consider creating a culture for creativity and innovation. Innovative thinking must become an integral part of the Six Sigma initiative and must, therefore, be planned for through training, implementation and recognition.

Every employee in a corporation is capable of being innovative. All of us have been proud of something we have done, pleased by the accomplishment and made to feel like a genius. Bringing out that ability to achieve significant improvement is an expectation leadership must establish and strive for. The intellectual participation of employees must be a leadership mantra. All successful leaders see potential in their employees and exploit it as the only way to achieve sustained improvement.

Innovation begins with the intellectual involvement of employees through their ideas. The process of getting employee suggestions, ideas or recommendations has been in existence for a long time. However, its effective implementation and success have been far from satisfactory. There are many reasons, including a lack of understanding of its value and importance for improving corporate growth and profitability, and a lack of an established process of idea management. It’s time to understand and perfect the idea of management process. Just like purchasing, sales, production or quality processes, innovation should become a standard process in a corporation. There must be a leadership commitment to successfully implement the innovation process. Then, an innovation policy must be defined, expectations must be established, resources should be allocated and measurements have to be established to monitor innovation value. Most important, innovation must be incorporated into the business planning and budgeting to become visible on the management radar.

The first process in creating innovative thinking is to establish a good idea management program. A high-quality idea management program creates a long-lasting and positive impression on employees’ minds through sincerity, follow-up and recognition. The purpose, scope, responsibility, ownership, tools and procedures for the idea management process must also be established. This way, the handling of unacceptable or not-so-good ideas can be clearly defined and documented, and the conversion of good ideas into economic value can be easily realized through training, communication and other business processes. An idea program isn’t about complaints, criticism of management or getting even with workplace enemies. Idea management is all about contributing toward employees’ success through their company’s success and by achieving improvement. Everyone will benefit by keeping their jobs, growing professionally and earning more.

Recently, I came across a newly formed organization, the National Association of Idea Management located in Phoenix. The organization is promoting employee engagement and participation. Another group, The Scanlan Group, which is about 50 years old, has been promoting employees’ care, gain sharing and positive behaviors. A good innovation process requires all of these things to happen.

Innovation process isn’t a new trend. Many people have been developing and practicing elements of innovation for decades. However, it wasn’t encouraged at most companies because of the priority given to other short-term objectives. With global competition, innovation and the intellectual assets of an organization have become predominant competitive advantages. Business leaders must recognize the value of innovation now, and incorporate it into their Six Sigma initiatives, which is already an innovative approach to corporate performance improvement. Innovation is a critical intent of the Six Sigma methodology.

3M, Proctor and Gamble, Caterpillar, IBM, Motorola and AT&T Bell Laboratories (Lucent), have been good examples of innovation at one time or another. 3M has added innovation in their culture for sustained growth and profitability for stakeholders, including employees.


About The Author

Praveen Gupta’s picture

Praveen Gupta

Praveen Gupta is the founding president of Accelper Consulting (www.accelper.com), has worked at Motorola and AT&T Bell Laboratories, and consulted with nearly 100 small- to large-size companies including CNA, Abbott Labs, Superior Essex, Dentsply, Hexel, Experian, Sloan Valves, Weber Markings, Wayne State (Ford), and Telular. Gupta taught Operations Management at DePaul University, and Business Innovation at Illinois Institute of Technology, Chicago. He has conducted seminars worldwide for over 20 years.

He is the author of several books including Business Innovation in the 21st Century, Stat Free Six Sigma, Six Sigma Performance Handbook, and Service Scorecard.