Content by Tom Pyzdek

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By Tom Pyzdek

In this four-part series, we take an in-depth look at how to design an effective work environment. Part one discusses the elements of continuous-flow work cells. Part two considers how to enhance ... [Read More]

Tom Pyzdek’s picture
By Tom Pyzdek

In this four-part series, we take an in-depth look at how to design an effective work environment. Part one discusses the elements of continuous-flow work cells. Part two considers how to enhance ... [Read More]

Tom Pyzdek’s picture
By Tom Pyzdek

In this four-part series, we take an in-depth look at how to design an effective work environment. Part one discusses the elements of continuous-flow work cells. Part two considers how to enhance ... [Read More]

Tom Pyzdek’s picture
By Tom Pyzdek

In this four-part series, we take an in-depth look at how to design an effective work environment. Part one discusses the elements of continuous-flow work cells. Part two considers how to enhance ... [Read More]

Tom Pyzdek’s picture
By Tom Pyzdek

While we work to improve quality and efficiency, our leaders manage our organizations into oblivion. Literally. Something is terribly wrong. Leaders of major corporations in virtually all industries ... [Read More]

Tom Pyzdek’s picture
By Tom Pyzdek

Today I received a sales call from a person interested in becoming a certified Six Sigma Black Belt. He had what I call a "can't do" personality. This is the diametric opposite of the ... [Read More]

Tom Pyzdek’s picture
By Tom Pyzdek

In a recent post on the Evolving Excellence blog, Bill Waddell tackles one of my pet peeves: activity-based costing, or ABC. Few things do more harm to lean Six Sigma than this method of ... [Read More]

Tom Pyzdek’s picture
By Tom Pyzdek
The quality and process improvement professions tend to rely heavily on statistical information. The very science of quality control can be said to have begun with Walter A. Shewhart’s development of the control chart and discovery of the concepts of special cause and common cause variation. But few would argue with the statement that there is a downside, and a dark side, to statistics. I ... [Read More]
Tom Pyzdek’s picture
By Tom Pyzdek
Although I’ve spent my entire career working in the quality and process improvement fields, my undergraduate degree is in economics. I learned that economic cycles are normal. Economic downturns result when there is an imbalance in the economy. Past recessions have developed when businesses overestimated future demand and overproduced. When businesses realized their inventory was large ... [Read More]
Tom Pyzdek’s picture
By Tom Pyzdek
John, Acme Corp.’s new CEO, just heard a brilliant idea for making his numbers this quarter. He needed it. During a conference call with the financial press last month, he made certain promises. If he couldn’t keep them, the company’s stock would surely take a hit. The trouble is, John’s estimates assumed that Acme’s biggest customer, We Be Widgets, would place its usual large order ... [Read More]


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